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In this executive Q & A, Tom Nakatani, president of FUJIFILM Recording Media U.S.A., Inc. (FRMU) discusses how tape technology plays a vital role in the world of data storage now and in the future.

Q1) Tell us a bit about yourself, your career at Fujifilm and how you ended up as president of FRMU? 

I don’t like to age myself, but I have been in the Recording Media Business for 25 years since I joined Fujifilm in 1997. I worked primarily in international sales and marketing, responsible for key customers and partners. I also spent about six years at the European headquarters in Germany.  Most recently I was assigned as VP of Sales and Marketing in the U.S. in September of 2020 before being appointed president of FRMU as of July 1^st of this year. As president, I am responsible for the sales and profitability of this division including our Bedford manufacturing facility. I’m pleased to say Bedford is a world class operation with many cutting edge technologies and sustainability initiatives in place. It’s also the world’s largest LTO manufacturing facility, producing the greenest form of storage. But our biggest asset is our team of employees across the organization, from coast to coast, dedicated to exceptional customer satisfaction.

Q2) What are some of the biggest challenges facing the data storage industry today?

I think the biggest challenge starts with the ongoing and escalating digital transformation that is generating more data than we ever could have imagined even ten years ago. We are now firmly in the zettabyte age where we have a tendency to keep everything indefinitely and we’re afraid to delete anything. And rightfully so, as the value of data has increased and in many ways it is the new currency in this digital economy.

But the question is, how can we continue to manage ever increasing volumes of data that are growing exponentially? How can the industry afford it from a TCO perspective and from an energy consumption perspective? The IT industry needs to reduce its impact on global warming and climate change. And how do we protect the data from theft or ransomware? The IT industry needs a cost-effective way to prevent unauthorized access by securing data in offline, offsite locations.

These are significant challenges but tape solutions are part of the answer. It simply requires a strategic approach to data management and getting the right data in the right place at the right time. Why keep inactive data on 24/7 spinning disk that costs a lot and consumes a lot of energy? Why not move it to modern automated tape systems to reduce cost and CO2 footprint? This will free up HDD space for new, active data! Why not make a low cost copy of the data on tape and send it offsite for cyber security reasons? These solutions are available and are being practiced by the most technologically advanced and data intensive customers in the world today including the major hyperscalers.

Q3) How is FRMU innovating to address these challenges?

Together with our global Recording Media colleagues around the world we continue to bring innovative new products and solutions to market. Our tape technology provides the world’s leading companies with high-capacity data storage solutions to help them manage the increasing volumes of valuable data that we just discussed. Our recent release of LTO-9 with 18 TB native and up to 45 TB of compressed capacity is a good example. According to recent studies by industry experts, LTO-9 is even more energy efficient than previous generations of LTO and when compared to HDD can reduce CO2e by more than 95%. In addition, our Bedford facility has come up with innovative ways to custom package our tape products according to specific customer requirements for ease of use and sustainability goals. Our engineering teams have developed diagnostic tools to maximize performance of tape systems for some of our largest customers. We are also very excited about the innovation we are bringing to the object storage market.  Our S3 compatible Object Archive software enables access to low cost tape storage with high reliability and security for long term archiving and preservation of valuable but low access data sets.

Q4) What role do you think tape will play in the future?

We believe organizations and enterprises of all kinds will continue to rely on our products for long-term, reliable, secure, eco-friendly and cost-effective data protection and retention. This includes backup for cybersecurity and ransomware protection to active archive for infrequently accessed data to cold archive for so much of the data that is rarely accessed but still has value and can’t be deleted. We have the fundamental building blocks in place to continue increasing areal density and capacity of magnetic linear tape well into the future based on magnetic particle science such as Barium Ferrite, Strontium Ferrite and even Epsilon Ferrite in the more distant future. Our most recent technology demo with IBM showed the potential for 580 TB of native capacity on a single LTO sized cartridge. That’s a lot of data but it’s what will eventually be needed to store and protect data beyond the zettabyte age in an economical and energy efficient manner. I’m sure that advancements will also continue in flash and HDD or new technologies like DNA data storage will come along. But I believe all these technologies will be needed and will complement each other.

For more information, visit: https://datastorage-na.fujifilm.com/lto-tape-data-storage/

The Tape Storage Council, (TSC), released a new report “Tape to Play Critical Roles as the Zettabyte Era Takes Off,” which highlights the current trends, usages and technology innovations occurring within the tape storage industry.  The zettabyte era is in full swing generating unprecedented capacity demand as many businesses move closer to Exascale storage requirements.

According to the LTO Program, 148 Exabytes (EB) of total tape capacity (compressed) shipped in 2021, marking an impressive record year. With a growth rate of 40%, this strong performance in shipments continues following the previous record-breaking 110 EB capacity shipped in 2019 and 105 EB of capacity shipped in the pandemic affected year of 2020.

The ever-increasing thirst for IT services has pushed energy usage, carbon emissions, and reducing the storage industry’s growing impact on global climate change to center stage. Plus, ransomware and cybercrime protection requirements are driving increased focus on air gap protection measures.

As a result of these trends, among others, the TSC expects tape to play an even broader role in the IT ecosystem going forward as the number of exabyte-sized environments grow. Key trends include:

• Data-intensive applications and workflows fuel new tape growth.
• Data accessibility. Tape performance improves access times and throughput.
• Tape should be included in every green data center strategy.
• Storage optimization receives a big boost from an active archive which provides dynamic optimization and fast data access for archival storage systems.

Organizations continue to invest in LTO tape technology thanks to its high capacity, reliability, low cost, low power consumption and strong data protection features, especially as threats to cybersecurity soar.

To access the full report, visit: Tape to Play Critical Roles as the Zettabyte Era Takes Off.

The LTO Technology Provider Companies (IBM, HPE, and Quantum) issued a press release earlier this week announcing record capacity shipments for LTO in 2021 of 148 Exabytes (148,000 Petabytes) compressed (up from 105 EB compressed in 2020, +40%). More and more of the world’s data is being stored on LTO data tape. That’s good news for the IT industry! Is it not? After all, end users and service providers need:

• A strategic way to store and protect massive amounts of increasingly valuable data, especially data that’s gone cool or cold
• A cost-effective and reliable long term storage solution
• An air gap defense against cybercrime
• An eco-friendly form of storage!

Industry Pundits React
Some industry pundits, biased toward the HDD industry, took the opportunity to downplay the news. They said the data is inaccurate or insignificant compared to the capacity shipments for HDD last year. Really? Does tape technology threaten the market for HDD? Is it still about tape vs. disk in their minds? Have trains, trucks, and ships put air freight out of business? Or does a more strategic thought process say: “These technologies complement each other. We need both to meet the needs of end-users, storage service providers, and society itself…”

Analysts Predict Huge Zettabyte Demand
Indeed, if the big industry analysts firms are right, we will need to be storing more than 11.0 zettabytes of data in 2025. Just one zettabyte would require 55 million 18.0 TB HDDs or 55 million LTO-9 tape cartridges. Should we store all of that data on HDD, whether it is hot, warm, cool, or cold? Of course, we can’t just delete excess data. Now that we can analyze the data and derive a competitive advantage from it, the value of data has increased and we need to store more and more data for longer periods of time. As a result, the projections for the amount of persistent data to be stored are growing exponentially. We will need huge amounts of flash, HDD, tape, and even future storage solutions like DNA to address the data storage challenge.

A Strategic Approach to Data Storage
The key to success will be a strategic approach that leverages intelligent data management software to automate data movement to the right tiers of storage at the right time, the right cost, and the right energy profile. Employing a strategic approach to data storage in an effort to reduce costs and energy consumption all while maintaining service level agreements seems to make sense. Take a good look at an active archive solution, for example. Yet again, there are those industry pundits who say, the amount of energy saved by moving static, inactive, and infrequently accessed data to a tape tier is not significant in the big picture of the IT industry. The real problem they say is the amount of energy consumed by a single Google search. But isn’t that like saying; “Don’t bother turning the lights out before leaving the office for the night. It’s just a drop in the ocean of energy consumption,” or “Why bother turning off the engine of your car when filling up on gas? It’s just a few minutes of idle time and won’t really impact CO2 emissions at all.” Right?

Change of Attitude Needed
But this is the wrong attitude and exactly what has to change to make a difference. Collectively, if we all switch off a light and all turn the car’s engine off, we will make a difference. We might even get motivated for more change! How about installing LED light bulbs or investing in an electric vehicle? Or maybe make the commitment and take the leadership on a renewable energy installation. Attitudes have to change, believing we can make a difference collectively. If data is inactive, why keep it on energy-intensive, constantly spinning disk? Are we all doing whatever it takes to make a difference?

New Flagship UN Report Is a Wake-up Call
If we believe the latest studies on climate change coming out of the United Nations, we need to start quickly taking any action we can. A new UN report on climate change from earlier this month indicated that harmful carbon emissions in the last decade have never been higher in earth’s history. It’s proof that the world is on a “fast track” to climate disaster. UN Secretary General Antonio Guterres has warned that it’s ‘now or never’ to limit global warming to 1.5 degrees C. Climate change is the result of more than a century of unsustainable energy and land use, lifestyles, and patterns of consumption and production. Guterres adds, “This is not fiction or exaggeration. It is what science tells us will result from our current energy policies. We are on a pathway to global warming of more than double the 1.5-degrees C limit” that was agreed in Paris in 2015. To limit global warming to around 1.5 C (2.7 F), the IPCC report insists that global greenhouse gas emissions will have to peak “before 2025 at the latest, and be reduced by 43% by 2030.”

Reducing Energy Consumption and CO2 Emissions with Tape
To help increase awareness and understanding of energy consumption in data storage, a number of whitepapers have been published highlighting alternative options for storage including LTO data tape. A recent IDC whitepaper studied migrating cold data from HDDs to LTO tape. The opportunity to positively impact the environment by shifting to tape is staggering. This strategic approach can reduce storage-related CO2 emissions by, coincidently, 43.7% by 2030. This would avoid 664 M metric tons of CO2 cumulatively. That’s the equivalent amount of CO2 produced by 144 million passenger cars driven in the course of a year!

Other research shows that tape consumes 87% less energy than equivalent amounts of HDD storage. When CO2 emissions are analyzed over the entire product lifecycle (from raw materials to production to distribution, usage, and disposal) of HDD and tape, studies show a 95% reduction in CO2 in favor of tape compared to HDD. The same study shows Total Cost of Ownership for long-term data storage can be reduced by more than 70% by using tape instead of HDD. At the same time, tape can provide an effective defense against cybercrime via a physical air gap. All of this is possible by taking a strategic storage approach, where cool or cold data that has aged and is infrequently accessed gets moved from expensive primary storage to economical and environmentally friendly tape systems, online or offline.

Data Center World Attendees Get It
In my last blog on my visit and presentation at Data Center World in Austin last month, I mentioned that I was encouraged by the DCW attendees that I met and listened to in my session and other sessions. They are genuinely concerned about the environment and worried about what kind of planet we will be leaving behind for our kids and grandchildren. They recognize the opportunity to improve sustainability in data center operations and are committed to it. But since then it has occurred to me that maybe sustainability is more of a focus for facility teams. Perhaps the top-down pressure from the C-suite has yet to be widely applied to the data storage management teams. However, in the quest to achieve the needed sustainability goals, no stone can remain unturned.

Observing Earth Day for Future Generations
With Earth Day being observed today, let’s commit to strategically taking action in response to global warming and climate change. Let’s start changing attitudes from “It won’t make a difference” to “Collectively, we can make a difference.” Let’s look at the bright side of increasing LTO capacity shipments instead of the dark, self-serving side. Let’s think about the planet that’s home for us and the future generations of our families to come.

I had the opportunity to present at AFCOM’s Data Center World (DCW) exhibit and conference in Austin, Texas yesterday. The first thing I have to share about this experience is how surreal it was to get back on an airplane! It was my first trip since COVID started two years ago with many zoom presentations and virtual conferences since then. But not much has changed about air travel. The seating is still cramped, the flight was packed full, and my dog gets more snacks in a four hour period than I did on my four hour flight!

Committed to Sustainability
Sustainability is a hot topic these days and was one of the main themes of this year’s DCW. It was also the topic I presented on, specifically “How to Avoid CO2 Emissions in Long Term Storage with Modern Data Tape Technology.” The good news is that the DCW attendees that I met and listened to in other sessions are genuinely concerned about the environment and worried about what kind of planet we will be leaving behind for our kids and grandchildren. They recognize the opportunity to improve sustainability in data center operations and are committed to it.

Key Questions about Storage
At the outset of my presentation, I asked for a show of hands for those directly involved in data storage. I was not surprised to confirm my suspicion that there would be few if any attendees to raise a hand, since AFCOM’s DCW is more about facilities management than storage management. But I was also glad to see this because we need everyone to be advocates for any possible sustainability improvements in IT operations. So I asked my audience to lean on their colleagues in storage and pose two simple questions to them: “If data has gone cold and is infrequently accessed, why are we keeping it on energy intensive tiers of storage like constantly spinning and heat producing HDD arrays? Why not move it to eco-friendly tape?” The attendees in my session admitted they can feel the power drain and heat being produced by endless disk arrays in their data centers.

Climate Change and Global Warming
I began my presentation by setting the stage on global warming from the forest fires in 2020, to the Texas deep freeze in early 2021, to the fact that July of 2021 was the hottest month ever on earth. Add to this the dire reports from the U.N. in late 2021 and early 2022. All this has led to changing consumer sentiment demanding that governments do more. Thankfully they are. Corporate attitudes are also changing from resistance to action on climate and we will be seeing more CSOs (Chief Sustainability Officers) being appointed and implementing change top down. Even Wall Street and the SEC are getting in on the act, demanding reporting and disclosures on corporate sustainability initiatives.

Energy Intensive IT Industry
Next, I confirmed what we all know, that the IT industry is energy intensive and its demand for energy is rapidly increasing. The demand curve for energy looks similar to the demand curve for data storage. Driven by digital transformation, IDC expects persistent data that needs to be stored to grow from 2.0 ZB in 2016 to more than 11.0 ZB in 2025, a CAGR of 27%. Suffice it to say no one in the audience really understood what a zettabyte was or that just one zettabyte was equal to the capacity of 55 million LTO-9 data cartridges or 55 million 18.0 TB HDDs. That’s a lot of storage requirement for one zettabyte, let alone 11.0 zettabytes in 2025. We are going to need a lot of flash, disk and tape to handle that kind of volume!

Renewable Energy plus Conservation
Next came the conversation about renewables and how Greenpeace has done a great job advocating for more use of renewables in data centers, especially the cloud hyperscalers. But from the looks of progress being made on this front, renewable sources of energy likely can’t come on line fast enough or cheaply enough, or in sufficient volume to satisfy the energy needs of the massive data center industry. While Fujifilm is a big fan of renewables (we use it ourselves for our LTO plant in Boston) what’s really needed is a combination of renewables and energy conservation. How about turning off those lights and HDDs before leaving the office each night!

The Data Life Cycle
When it comes to conserving energy in data storage, one needs to understand a few simple principles related to the “data lifecycle.” Data quickly goes cold and access frequency drops off dramatically after 30, 60 or 90 days. At the same time, data retention periods are getting longer, sometimes reaching indefinite time periods. This is where data tiering saves the day as cold data can move from expensive, energy intensive tiers of storage to economy, eco-friendly tiers like modern data tape.

Advantages of Eco-Friendly Tape
I then shared the research findings from Brad Johns Consulting in his two white papers where tape consumes 87% less energy and produces 87% less CO2 than equivalent amounts of HDD storage. When analyzed over the total product lifecycle from procurement of raw materials to production to distribution to usage and finally disposal, tape produces 95% less CO2 than HDD and produces 80% less e-waste. I also shared the results of an IDC study that shows migrating more cold data from tape to HDD could result in an avoidance of 664 million metric tons of CO2 on a global basis by 2030. That’s the CO2 equivalent of 144 million automobiles being taken off the road for a full year! I also referenced research by IBM showing a side by side compare of TS4500 tape library and Bryce Canyon HDD where the IBM gear produced 80% less CO2 over a ten year period than the Bryce Canyon system. To round things out, I shared the end user perspective from an executive roundtable where Microsoft Azure stated:

“When you take the material savings and power savings, tape actually does offer quite a bit of advantage compared to other technologies that are on the market today.”

Since my audience wanted to know more, I briefly covered tape’s other benefits including:

• Tape remains the lowest cost storage media on a $/GB basis
• Tape storage supports air gap ransomware
• Tape can reliably store data for long periods with an excellent bit error rate
• Tape technology has room to grow in areal density and therefore capacity, and has a well-defined roadmap

I concluded by saying that data growth is here to stay and the volumes of valuable data are getting enormous. What the industry needs to do in support of strategic data storage management and sustainability objectives is this:

“Get the right data, in the right place, at the right time, at the right cost, and…at the right energy consumption level.”

I think the attendees got the message and now see modern tape storage as part of the carbon reduction answer for the data centers of today and tomorrow. It was well worth the snack deprived four hour flight!

I think it’s safe to say people like surveys, probably not everyone, but most people do. Why? Experts in the field suggest that people are willing to take surveys because respondents feel their opinions are valued and that their answers will be used and may even result in a benefit to society. They feel their participation will impact something they care about, and they want to share their opinion with those who will listen and act on the information.

Surveying the C-Suite on Sustainability
So it’s not surprising that Fujifilm got a great response rate to a recently launched survey entitled Awareness Survey on Environmental Issues in the Digital Domain.  As many as 1,200 C-suite professionals responded including CEOs, CFOs, CSOs, CTOs, and CIOs from companies of 100 or more employees in the United States, Germany, Japan, and China.

The survey revealed that there is a growing awareness around broader environmental issues among corporate leaders, and that’s great news as the negative impacts of global warming and climate change keep piling up, flood after flood, wildfire after wildfire, and storm after storm.

When it comes to IT infrastructure specifically, the majority of U.S. respondents believe sustainability improvements in IT services and equipment can positively impact climate change, but 40% indicated that they did not know or were unsure if data storage can have a negative environmental impact and increase the cost of doing business.

Increasing Data Storage Requirements
Data storage can certainly be energy-intensive. This is a problem that is only getting worse as the value of data rises with the ability to analyze and derive competitive advantage from it. As a result, demand for long-term data retention is increasing. In fact, data to be stored is expected to grow from just 2.0 zettabytes in 2016 to 4.1 ZB in 2020 and is expected to reach 11.1 ZB in 2025 according to a recent whitepaper from IDC. Just one ZB is a vast amount of data equal to one million petabytes that would need 55 million 18 TB hard disk drives (HDDs) or 55 million 18 TB LTO-9 tapes to store. The environmental impact of the energy required to support this volume of storage is greatly underestimated, as are the associated carbon emissions. When asked in the survey what barriers exist for those who have not considered more eco-friendly data storage options, 31% in the U.S. cited a lack of awareness or understanding of the issue.

Hot vs. Cold Data
There was also a lack of awareness pertaining to frequently accessed “hot” data and less frequently accessed “cold” data, with 36% of respondents saying they either don’t or are unsure if they differentiate between the two. And 35% don’t realize that differentiating between hot and cold data can impact sustainability, affordability, and security. An interesting fact about data is that it quickly goes cold and access frequency drops off significantly after just 30, 60, or even 90 days. In fact, industry analysts estimate that 60% to 80% of all data stored is cold and qualifies as “archival”. Yet through inertia, that data often remains on energy intensive, constantly spinning and heat-producing tiers of storage like hard disk drives.

Reducing Energy Consumption and CO2 Emissions with Tape
To help increase awareness and understanding of this issue, a number of whitepapers have been published highlighting alternative options for storage including LTO data tape. A recent IDC whitepaper shows how migrating cold data from HDDs to LTO tape can reduce data centers’ CO2 emissions by 43.7% by 2030, avoiding 664 M metric tons of CO2 cumulatively. Other research shows that tape consumes 87% less energy than equivalent amounts of HDD storage. When CO2 emissions are analyzed over the entire product lifecycle (from raw materials to production to distribution, usage, and disposal) of HDD and tape, studies show a 95% reduction in CO2 in favor of tape compared to HDD. The same study shows Total Cost of Ownership for long-term data storage can be reduced by more than 70% using tape instead of HDD. All of this is possible by taking a storage optimization approach, where data that has aged and is infrequently accessed, otherwise known as cold data, gets moved from expensive primary storage like solid-state flash drives and HDDs to economical and environmentally friendly tape systems.

As far as security is concerned, tape is also playing a role in cybercrime prevention with air gap capabilities, WORM, and encryption. Intelligent data management software, typical in today’s active archive environments, can automatically move data from expensive, energy-intensive tiers of storage to more economical and energy-efficient tiers based on user-defined policies. By moving inactive data out of primary storage, the ransomware attack surface can also be reduced.

Renewable Energy Plus Conservation
Another interesting point from the survey reveals that 51% of participants said that their companies are using renewable energy to reduce carbon emissions, while 22% said they are doing so via climate protection projects and 13% through carbon offsets. Renewable energy is a key factor in reducing CO2 emissions and Fujifilm is a fan (see photo at right of our LTO plant in Bedford, MA). But alone renewables likely can’t come online fast enough or cheaply enough to keep up with data growth rates of between 30% – 60% annually in major data centers today. That’s why conservation has to be part of the equation. The very first metric to be analyzed in data center energy efficiency is simply the amount of energy that’s being consumed.

Alternative Data Storage Options
Finally, 81% of respondents noted that they would consider an alternative data storage option that is more sustainable and affordable. That option exists in the form of today’s modern and highly advanced data tape systems that offer the lowest energy consumption and cost profile. Add to that its best-in-class reliability rating of any storage media and longest archival life. So for the benefit of society, let’s act on the information that the survey reveals. It’s really just a question of getting the right data, in the right place, at the right time.

Climate change and the effects of global warming have increasingly been in the spotlight as we emerge from the all-consuming COVID pandemic. Indeed, sustainability has become a strategic imperative for organizations across the globe.

Recognizing the magnitude of this issue in the energy-intensive IT industry and in data storage operations specifically, Fujifilm has endeavored to help raise awareness of the energy advantage of today’s modern and highly advanced tape solutions.

In recent whitepapers by Brad Johns Consulting, IDC, Horison Information Strategies, and others, you can read about the energy advantage of tape compared to alternative storage technologies like HDD. But does it actually help end-users meet their sustainability goals in real-world applications?

To answer this question, I recently hosted a virtual roundtable discussion entitled, “Is Tape Really Eco-Friendly?” The panelists included two end-users, Jason Adrian from Microsoft Azure and Vladimir Bahyl from CERN. To review his whitepaper findings, I invited Brad Johns, TCO and energy consumption expert. And to provide feedback from the broader market of end-users, I invited Shawn Brume from IBM to share his observations.

The roundtable kicked off with a brief recap of Brad John’s analysis where he finds that for long-term storage of inactive or cold data, tape consumes 87% less energy than equivalent amounts of hard disk drives, produces 87% less carbon emissions, and reduces TCO by 86%. When looking at the total product lifecycle from procurement of raw material to production, distribution, usage, and disposal, tape produces 95% less CO2 equivalents and produces 80% less electronic waste than hard disk drives.

Those are pretty compelling numbers! But are the end-users seeing that benefit?

Jason Adrian from Microsoft Azure weighed in with the following comment: “When you take the material savings and power savings, tape actually does offer quite a bit of advantage compared to other technologies that are on the market today.”

Vladimir Bahyl from CERN offered; “We have been using tape for over 50 years at CERN. We are fully aware of the possibility to have hard drives that spin down and this saves some power when not in use. However, this completely changes the workflow that we have in-house…and adds complexity. Our archive is not a super cold archive, it is actually an active archive and tape is a natural building block in this system.”

Shawn Brume from IBM observed; “You can bring the total CO2 down to .42 metric tons per year per petabyte with tape. Which for most customers is 2 to 4X better in the overall lifecycle than HDD and believe it or not, 2 to 4X better than flash/SSDs. Customers are seeing that tape represents significant sustainability value.”

As organizations and IT operations specifically seek to achieve their sustainability goals, strategically moving inactive, infrequently accessed, cool or cold data to tape can have substantial environmental benefits.

If 2020 will be remembered for the global COVID pandemic, 2021 will hopefully be remembered as the year global warming and climate change took center stage. This year has certainly had more than its fair share of climate change-related natural disasters from extreme weather caused by a warming of the polar regions, to raging forest fires, to flooding across the globe. Consumers, governments, and organizations are taking notice and action. Carbon reduction pledges are being made as sustainability is now a strategic imperative for business leaders across all industries.

The Energy Intensive IT Industry

The IT industry is not exempt from sustainability mandates. The IT industry is said to consume 2% to 3% of the world’s electrical supply and this number is expected to rise in the years ahead amidst the rapid expansion of digital transformation and exponential data growth. Data centers are major consumers of energy and are looking for ways to become more sustainable.

The Need for Energy Conservation

A new IDC whitepaper, sponsored by Fujifilm,  entitled “Accelerating Green Datacenter Progress with Sustainable Storage Strategies”  provides an in-depth analysis of the significant energy savings and resulting CO2 emissions reduction that can be achieved by moving more data from energy-intensive storage mediums like hard disk drive arrays to environmentally friendly tape storage.

For data center operators, much focus has been placed on renewable sources of energy but renewables can’t come online fast enough or cheaply enough to keep up with digital transformation and the rapid growth of data. Therefore, energy conservation must also be the focus of every large data center operator.

Storing Zettabytes of Cold Data

The IDC report shows that data to be stored has grown from 2.0 zettabytes (ZB) in 2016 to 4.1 ZB in 2020 and is expected to reach 11.1 ZB in 2025. Just one ZB is a vast amount of data equal to one million petabytes that would need 55 million 18 TB hard drives or 55 million 18 TB LTO-9 tapes to store.

An interesting fact about data is that it quickly goes cold and access frequency drops off significantly after just 30, 60 or even 90 days. In fact, industry analysts project that 60% to 80% of all data stored is cold and qualifies as “archival.” Yet through inertia, that data often remains on energy-intensive, constantly spinning and heat-producing tiers of storage like hard disk drives. Tape does not consume any power unless being read or written to by a tape drive. As such, tape supports green data center initiatives with its ability to store data near-line in an active archive or offline without consuming power, and thereby reducing CO2 emissions.

Reducing CO2 Emissions with Tape

The IDC paper shows that in a certain scenario if more of the world’s data is appropriately designated as archival and migrated to tape, a 43.7% reduction in CO2 can be achieved over the forecast period. This equates to an avoidance of 664 million metric tons of CO2 (equal to CO2 produced by 144 million passenger vehicles in one year or 80 million homes in one year).

Company leaders should indeed evaluate all IT resources through a lens of sustainability. Doing so will uncover the environmental benefits of shifting more data to today’s modern and highly advanced tape storage.

For the complete details, you can access the full IDC report here.

In this Q&A, we talk to Andy Feather, Sr. Director, Engineering & Technical Services at FUJIFILM Recording Media U.S.A., Inc. about the company’s tape manufacturing process and robust sustainability efforts.

How long has Fujifilm been manufacturing LTO tapes in the U.S.?

We first started LTO tape manufacturing here in Bedford in September 2003.  This was the start of LTO-1 and we have made every generation since then up to the current LTO-8.

How has the manufacturing process changed over the years?

At the start of LTO production, as with most start-up manufacturing processes, it was a very manual process, over the years we have added more and more automation.  We’ve also refined our methods for controlling the manufacturing equipment so, for example, on the winding machines, we focus on preventive maintenance and sophisticated process control to monitor the quality during the tape winding process.  This allows us to reduce the dependence on testing cartridges after they have been wound.

In our packaging operations, we have focused on improvements for the environment.  We’ve introduced soy-based inks for all our printed materials and we’ve eliminated most of the paper instruction sheets and user labels.  We’ve switched to recycled paper and corrugated and reduced the thickness of the plastic cases.  In our latest “bulk” packaging design we have eliminated corrugated completely and reduced the use of plastic shrink film to the absolute bare minimum.

“Having our manufacturing facility in the U.S. allows us to respond quickly to any customer request.” – Andy Feather

What are the advantages of having a manufacturing facility located in the U.S.?

Having our manufacturing facility in the U.S. allows us to respond quickly to any customer request. Much of our production volume is customized with barcode labels specific to a customer’s order.  We can receive the order, custom print and apply the barcode labels, and then drop ship to any location in the U.S. within 48 hours.

Was Fujifilm’s manufacturing facility impacted by COVID?

As an essential business, our manufacturing facility has remained open through the pandemic.  Naturally, we took every precaution to ensure our employees remained safe, including providing masks and reorganizing the facility to accommodate for social distancing.  During the peak of the pandemic last year we minimized the number of staff on-site to just the critical manufacturing employees.  To achieve this we implemented working from home for as many of the administrative functions as possible.  We also implemented a strict visitor policy that ensured that only visitors essential to the ongoing functioning of the manufacturing facility was permitted on-site and while on-site all visitors were required to follow the COVID restrictions,

What changed during COVID and have you kept some of the new processes you may have implemented?

As the pandemic thankfully subsided in the fall of last year we were able to relax some of the restrictions and gradually bring more people back into the facility.  We still have people working from home and continue to social distance while in the facility.  With the experience from last year, we are looking at our work from home policy to allow continued flexibility for our employees where possible.

What are some of the green initiatives manufacturing has initiated?  

The solar panel installation project at our Bedford manufacturing facility began in response to a FUJIFILM corporate mission of energy conservation and Greenhouse gas reduction to address issues of climate change. With 1,870 solar modules, our solar installation has produced 2,977,000 kWh since its inception in November of 2013. That is the equivalent amount of energy used by 4,666 homes during an entire month. It is also the equivalent to a reduction of 1,787 metric tons of carbon dioxide per year. Over 20 years, this would equal the carbon sequestered by 7,280 acres of U.S. forest in one year.

In addition to our solar panels, we have just recently converted to LED lighting in our manufacturing facility. By converting to LED bulbs we will reduce our carbon footprint by approximately one-third, minimize daily maintenance work, decrease our UV emissions to zero and overall be more energy efficient. With over 3,000 bulbs replaced, we estimate a savings of 400,000 kWh this year!

Of course, tape is the greenest form of data storage available consuming 87% less energy than the equivalent hard drive storage.

What are some of the largest accomplishments manufacturing has achieved that you are particularly proud of?

Fujifilm continues to innovate the technology of LTO tape working with our OEM partners to further enhance the performance of LTO tape cartridges.  As each successive generation of LTO is released, tape cartridge capacity and performance increase which naturally imposes tighter and tighter requirements on the tape, the cartridge, and all the components that go into the product.  In manufacturing, we’ve been able to innovate the production processes to stay ahead of the technical challenges of manufacturing a product that operates in the realm of sub-nanometer tolerances. We’ve achieved this through a continual focus on automation and the dedication and expertise of our engineers and technical personnel.

By Rich Gadomski, Fujifilm, and Paul Lupino and Tom Trela, Iron Mountain

If there was ever a time for industries and governments around the world to come together and finally take steps to mitigate climate change, now would seem to be it. The return of the United States to the Paris Climate Agreement and the recent U.S. –  China talks on climate change are all positive signs when it comes to moving the needle forward on sustainability initiatives. While fighting COVID-19 took center stage in 2020 and early 2021, our future depends on what we do collectively to reduce our environmental impact now and in the immediate years ahead.

It’s Hard to Deny Global Warming and Climate Change

According to an article that appeared in the Wall Street Journal earlier this year, NASA has ranked 2020 as tied with 2016 for the warmest year since record-keeping began in 1880. In a separate assessment, NOAA  (National Oceanic and Atmospheric Administration), which relies on slightly different temperature records and methods, calculated that the global average temperature last year was the second highest to date – just 0.04 degrees Fahrenheit shy of tying the record set in 2016.

On top of the record number of hurricanes and the wildfires out west, the recent Texas deep freeze, which caused widespread power outages and other weather-related tragedies and calamities, seems to be just one more example of climate change. Weather patterns are becoming more unpredictable, which can result in extreme heat, cold and increased intensity of natural disasters.

It is widely acknowledged that global temperatures have been rising especially in the north polar region where we have seen a dramatic shrinking of the polar ice cap. When Arctic air warms, it sets off an atmospheric phenomenon that weakens the polar vortex (the normal jet stream of wind that keeps frigid air to the north) and allows cold air to fall…as far as Texas.

Data Center Energy Consumption and the Advantage of Modern Tape Technology

The key to mitigating the worst impacts of climate change is a reduction in the amount of greenhouse gases produced by humans. Producing energy is extremely resource-intensive, so reducing the amount of energy we consume in all aspects of our lives is of critical importance.

Data centers are significant consumers of energy accounting for as much as 2% of global demand and rising to 8% by some estimates. Data centers can do their part to reduce energy consumption in many ways by becoming more energy-efficient, including simply migrating the vast amounts of still valuable, but rarely accessed, “cold data”.

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